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通用BIQS是什么意思? BIQS的全称是Built-In Quality Supply-based,通用汽车在内部工厂使用的质量体系为BIQ,然后发展到供应商那边就称为BIQ-S。可以说通用汽车将自己总结的切实可行的质量体系与质量管理方法分享给供应商。BIQS又是QSB+(Quality Systems Basic+)的升级版本。
从BIQS的各个阶段也可以看出企业质量文化的改变,从探测/遏制缺陷到预防缺陷的发生,通过提升制造过程质量,减少检查和纠正的投入,降低整体质量成本。达到BIQS各个阶段的要求,BIQS核心理念是通过控制制造过程质量实现缺陷不流出到后工序或客户。
通用汽车GM BIQS的29个模块
BIQS -1 Nonconforming Material / Material Identification 不合格材料与 材料标识
BIQS-2 Layered Process Audit 过程分层审核
BIQS-3 PFMEAs 过程潜在失效模式及后果分析
BIQS-4 PFMEAs - Risk Reduction & Annual Review PFMEA-风险降低与年度评审
BIQS-5 ByPass Management 应急替代管理
BIQS-6 error proofing Verification 防错装置验证
BIQS-7 Gage Calibration / Measurement System Analysis 量检具校准+测量系统分析
BIQS-8 Fast Response Problem Solving Process 快速反应问题解决流程
BIQS-9 Team Problem Solving Process 团队问题解决流程
BIQS-10 Quality Focused Checks 质量关注检查
BIQS-11 Standardized Work 标准化作业
BIQS-12 Process Change Control 过程变更控制
BIQS-13 Verification Station (Final Inspection/CARE / GP12) 验证岗位(最终检测/CARE/GP12)
BIQS-14 Change Control - Production Trial Run (PTR) 变更控制-量产试运行/PTR
BIQS-15 Andon System Implementation 按灯系统实现
BIQS-16 Alarm and Escalation 报警及逐级上报
BIQS-17 Visual Controls 目视化控制 B
IQS-18 Visual Standards - Communicated and Understood 目视化标准-沟通与理解
BIQS-19 Process Control 过程控制
BIQS-20 Process Control Plan Implemented 过程控制计划实施
BIQS-21 Process Capability Review 过程能力评审
BIQS-22 Rework / Repair Confirmation 返工 / 返修确认
BIQS-23 Feedback / Feedforward 后馈与前馈
BIQS-24 Training 培训
BIQS-25 Contamination Requirements 异物要求
BIQS-26 Maintenance 维护
BIQS-27 FIFO / Material Handling Process 先进先出与材料处理流程
BIQS-28 Shipping Approved Packaging 批准包装发运
BIQS-29 Supply Chain Management 供应链管理
BIQS-30 Safety 安全